Sunday, March 18, 2012

quick pull

Pulling the engine, again.


I attached the load leveler for the hoist to the correct spark plug coil pack mounts using a longer set of bolts to go through the last link of the chain as well. The washers ended up bending a bit after all was said and done, next time I may get stronger washers. 



When the coilovers are set at ride height, the engine hoist will not fit under the suspension's front control arms. I had to put the car back up on jack stands in order to pull the engine. I made sure to set the stands on the lowest settings to minimize the height at which the hoist would have to end up at in order for the engine to clear the car for removal.

As seen later, I wish my stands were an inch shorter, or maybe the garage taller, or at the very lease, the light fixture not DIRECTLY above the hoist.






The jack barely fits under the engine cross member center jack point, and depending on the suspension settings or the thickness of the block of wood I used between the two, I have to lift the body up a bit and push the jack under it. Yes, it's light enough.




From past experience, MAKE SURE to remove the shifter BEFORE starting the engine removal process. It's no fun at all to realize the shifter was left in when you are half way through an engine pull and have to either remove the shifter from under the car while it is pushed against the bottom of the transmission tunnel, or re-install the engine so that the shifter can be pulled from the hole.



With the engine is installed as it is now, further back from the previous install, the speedo sensor hits the flat face of the car side transmission mount directly above the bolt hole. The driver side of the car is similar in that the transmission itself hits the car side mount as well. For both sides, a relief had to be cut to give the transmission some wiggle room while driving, yet another reason for the engine removal.





Here's a shot of some of the paint scraping that occurred during the last installation. This is what happens when you are doing it by yourself, exhausted, in the middle of the night. I wanted to sand the edges down and seal it and needed to remove the engine to do so.


A few hours later - bam.




Check out ALL the oem fuel lines, brake lines, clutch lines, and tank vent lines which are all held in place by ALL the oem brackets. 


Again, some victory shots after a hard morning.




Here's whats left of one of the fluorescent lights that used to be right above where the car is parked. I had to max out the height of the hoist on it's longest boom setting in order to get the engine high enough at the correct angle for everything to clear. The light was an inch too low in just the wrong place as I pulled the hoist back around the light fixture.

Long fluorescent light 0, Engine hoist 1.



I went back out later and took some pictures with my cell phone. You can see the lack of room between the light and the hoist that would soon be a minor issue. As a side note, I used Picasa to edit these photos instead of the auto-edit feature of iPhoto. I think they came out a bit better, but took 1o times longer to edit. I still attest it would be easier with a better camera. 







disassy-1ooo

I've lost count of the number of times I've had to disassemble things. No matter the reason, it seems like I'm taking 2 steps backwards for every one forwards, but there is a reason, I promise.









After everything that happened while my car was away at TDC Auto, I decided to remove everything that they installed to double check all the connections and their installation. The fabrication work seemed good on the intercooler side, but based on initial inspections, I wanted to see everything.

The last installation of the engine was very rough and I wanted to touch up the engine bay and transmission tunnel from where it had attacked the car. Somewhere along the line I also discovered that not all of the transmission tunnel was undercoated with thick undercoating as the rest of the undercarriage was. It seemed to be coated with some sort of grease to seal it before paint. The grease mixture rubbed off all over my elbow one time as I was under the car wondering why it was bleeding goop all over me. I didn't know how far this extended across the underside and simply hadn't looked into it, but knew the engine and transmission had to come out to enable its painting.









 
I removed the FMIC, hot side and cold side piping, along with the maf and TB connections. I couldn't remove the TB itself for various reasons. TDC switched the bolts from allen head to hex, but a socket could not fit over the bolt head between it and the TB entrance tube. The open end of a box wrench could not fit and still be turned due to the bolts proximity to, again, the entrance tube, but also because the wrench would have to be less than 1" long to clear the side of the engine bay. TDC must have installed the TB with the plenum off the car or used a custom wrench with an highly angled head.

Either way, that's just silly.